High Speed Laser Cladding Equipment

High Speed Laser Cladding Equipment is a kind of equipment that uses laser technology for cladding processing. Cladding is a surface treatment technology that deposits one or more layers of materials on the substrate by heating and melting on the surface of the substrate to form a coating with specific properties and functions. The Equipment scans and heats the material at high speed through the laser beam, so that the material can be quickly melted and solidified on the substrate, so as to achieve efficient and accurate cladding processing.

 

The Equipment usually includes laser generators, beam transmission systems, scanning control systems, material supply systems, and cooling systems. The laser generator generates a high-energy, high-power laser beam, which is guided to the scanning control system through the beam transmission system, and then the laser beam is scanned at high speed and directional through the scanning control system to achieve precise heating of the material. The material supply system is responsible for delivering the covering material to the processing area, usually in powder or wire form. The cooling system cools the processing area so that the molten material can be quickly solidified to form a coating.

 

Item	Specification
Laser Power	6-12KW
Laser Type	Fiber Laser
Work Envelope Diameter	600mm
Laser wavelength	900-1100nm
Maximum Cladding Speed	20m/min
Cladding thickness	0.1-3mm
Cladding width	0.5-5mm
Positioning Accuracy	±0.05mm
Repeatability	±0.03mm
Powder Feeder Capacity	6L (single or double tube as an option)
Cooling System	Water cooling
Power Supply	AC 380V, 50/60Hz, 3-phase

 

High Speed Laser Cladding Equipment uses lasers to deposit materials onto surfaces, creating a protective or decorative layer. This process has several technical advantages that make it an ideal choice for many industrial applications:

 

1. Good environmental protection: this process does not involve the use of harmful chemicals or solvents that can pollute the environment. Instead, the lasers used in the process are highly precise, and they can deposit materials with great accuracy, reducing waste and minimizing the environmental impact.

 

2. Increased efficiency: the equipment can quickly deposit materials onto surfaces, reducing the time required for coating or repair. This high speed can help manufacturers to improve their productivity and reduce costs by completing jobs in less time.

 

3. Reduced distortion: the process uses a highly focused laser beam that minimizes the heat-affected zone, reducing the chances of warping or distortion of the workpiece. This ensures that the final product is of high quality, with no surface defects or distortions.

 

4. Wide range of materials: the versatility makes it ideal for a variety of applications, from aerospace and automotive to medical and electronics industries. The ability to use different materials also allows manufacturers to create customized products that meet specific requirements.

 

High Speed Laser Cladding Equipment is widely used in below fields:

 

1. Aerospace: Repair and restoration of aircraft engine components, landing gear, and more.

 

2. Automotive: Refurbishment of engine components, transmission parts, and more.

 

3. Energy: Cladding of turbine blades, pump components, and other high-wear parts.

 

4. Medical: Surface modification of orthopedic implants and dental restorations.

 

The general usage instructions for High Speed Laser Cladding Equipment:

 

1. Preparing the Workpiece: The workpiece to be clad must be cleaned and prepped before the cladding process begins. Any contaminants or debris must be removed from the surface of the workpiece to ensure proper adhesion of the clad layer.

 

2. Setting Up the Equipment: The equipment must be set up and calibrated properly to ensure the quality of the clad layer. This includes adjusting the laser power, beam spot size, and scanning speed.

 

3. Loading the Powder: The powder material used for cladding is loaded into the equipment's powder feed system. The powder is then transported to the laser beam where it is melted and fused onto the surface of the workpiece.

 

4. Initiating the Cladding Process: Once the equipment is set up and the powder is loaded, the cladding process can begin. The laser beam is directed onto the surface of the workpiece, melting and fusing the powder onto the surface.

 

5. Monitoring the Cladding Process: During the cladding process, it is important to monitor the quality of the clad layer to ensure that it meets the desired specifications. This includes monitoring the laser power, beam spot size, and scanning speed.

 

6. Finishing the Clad Layer: Once the cladding process is complete, the clad layer may need to be finished to achieve the desired surface finish and dimensions. This may involve machining, grinding, or polishing the surface of the clad layer.

 

7. Cleaning and Maintenance: After the cladding process is complete, the equipment must be cleaned and maintained to ensure its proper operation. This includes cleaning the powder feed system and replacing any worn components.

 

 

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Packing and Delivery

 

Guosheng Service Team

 

 

Certification and Patents

 

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http://www.guoshenglaser.com/